Optimize Your Packaging Process with Omori’s Tray Padding Solution
Efficiency is everything in food packaging, and Omori North America is here to help you maximize it with our innovative tray padding solution—a new approach to food packaging trays. Designed to save labor, time, and valuable floor space, Omori’s custom tray padding eliminates the need for manual padding and streamline your production process. Whether you’re packaging meat, poultry, seafood, or produce, our tray padding solution ensures optimal performance while reducing operational costs.
What is Custom Tray Padding?
Food packaging companies have several options for assembling trays and pads. For most, it means manually placing a pad inside a tray and then feeding that into your packaging machine. This is time intensive and unnecessary. This also means multiple vendors and purchasing trays and pads separately, then warehousing them until they are needed. Omori’s custom tray padding technology uses our innovative machine process to place your pad on your tray and then be cartoned and prepared for shipping. Read below for how we test padded trays to run smoothly on your machine, save you labor and reduce costs, and save valuable floor space!
Why Use Omori’s Tray Padding Solution
Tested to Your Specifications
Omori’s customized tray padding solution means we don’t simply add a pad to your tray, we ensure they meet your exact needs. Every batch is rigorously tested on Omori equipment according to your specifications before shipping custom padded trays to you. This guarantees optimal performance, seamless integration with your existing packaging processes, and consistent quality. Watch a video showing how we provide custom tray padding for you.
Save Labor and Reduce Costs
Manually padding trays is a time-consuming and labor-intensive process. By switching to Omori’s custom tray padding, you eliminate this step, freeing up labor resources for more valuable tasks. Reduced labor dependency translates to lower operational costs and improved efficiency across your production line.
JIT Delivery Saves Floor Space
Warehouse space is a precious commodity, and storing large quantities of food packaging trays and pads can create logistical challenges. With Omori’s Just-in-Time (JIT) delivery model, you receive padded trays exactly when you need them, eliminating the need for excessive storage and keeping your facility running lean and organized.
Omori: Your End-to-End Food Packaging Consumables Consultant
Omori isn’t just an equipment manufacturer; we’re your complete packaging partner. Beyond tray padding, we offer a full range of food packaging consumables to meet all your packaging needs, including:
- Pads: Multiple absorbencies available to extend product shelf life of everything from meat to produce.
- Trays: Available in various materials, such as PET, rPET, fiber board, and foam to protect your end-product.
- Film: High-performance options designed for secure sealing and freshness preservation.
By consolidating your packaging consumables with Omori, you gain the benefits of a single-source supplier—simplified procurement, guaranteed compatibility, and improved operational efficiency.
Future-Proof Your Packaging Process
Investing in Omori’s tray padding solution means investing in the future of your packaging operations. With a focus on automation, efficiency, and quality, our tray padding innovation enables you to scale production effortlessly while maintaining the highest standards in food packaging.
Ready to optimize your packaging process with Omori’s tray padding solution? Contact us to learn how our pre-padded trays and full range of consumables can enhance your production efficiency and reduce costs.
Contact Us
Have questions? Our team of customer care experts are standing by to help craft an efficient solution for your business. Complete the form below and an Omori representative will be in touch.
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August 2026
Most food processors and manufacturers rely on a simple manual step for padding trays before packaging meats, proteins, fruits, vegetables, etc. While this process appears straightforward, it introduces hidden costs that often go unnoticed across the packaging operation
As production demands increase and consistency becomes more critical, many processors are discovering that manual tray preparation can quietly become a bottleneck, when a more efficient pre-padded tray solution is available.
Understanding the operational impact of this step helps processors identify opportunities to improve efficiency and packaging consistency.
Labor Demands in Manual Tray Padding
Manually inserting absorbent pads into trays requires dedicated labor. Employees must handle trays, align pads correctly, and maintain pace with upstream product flow. In high volume operations this task often requires multiple employees across different shifts making sure inventory levels are maintained.
This dependency on labor, especially for a task that does not directly add value to the product, is the biggest inefficiency and contributor to unnecessary cost.
Facilities that rely on manual tray padding may frequently experience:
- increased labor costs
- difficulty maintaining staffing levels
- slower line preparation
- inconsistent workflow
When staffing levels fluctuate, tray preparation can quickly fall behind production demands. This forces downstream packaging equipment to slow down or stop while operators catch up.
Inconsistent Pad Placement
Another challenge with manual tray padding is consistency. Pads may shift, fold, or sit slightly off-center depending on how quickly trays are assembled.
Even minor inconsistencies can impact the final package quality. Improper positioning may lead to wrinkled film, poor absorption performance, or compromised product presentation during handling and transport.
Common issues include
- uneven pad alignment
- wrinkled film during wrapping
- inconsistent product presentation
- increased package rejects
Consistency is critical in food packaging. Small inconsistencies upstream can lead to quality issues further down the line.
Production Slowdowns at the Packaging Line
Efficient Packaging lines depend on smooth upstream preparation. When trays are not ready as when product arrives, the entire operation is disrupted.
These delays often occur during peak production periods. when high-speed equipment is most sensitive to interruptions.
Operations relying on manual tray padding may encounter:
- packaging line interruptions
- reduced throughput
- increased operator intervention
- higher downtime
While individual delays may last only seconds, repeated interruptions throughout a shift can significantly impact total production output.
The Efficiency of Pre-Padded Trays
Complex packaging lines often rely heavily on operator expertise to manage different product formats. When settings change between shifts or operators interpret adjustments differently, packaging performance becomes inconsistent.
Flexible tray lidding technology reduces this dependency by standardizing the sealing process.
Automated controls and repeatable machine settings allow operators to select the appropriate configuration for each SKU while maintaining consistent performance. This approach helps eliminate the trial-and-error adjustments that often accompany frequent format changes.
Building Packaging Flexibility in the Line
Modern food processing requires packaging systems that can evolve with product portfolios. Equipment that supports only a narrow range of formats quickly becomes a limitation as product offerings expand.
Flexible tray lidding machines provide processors with the ability to introduce new SKUs without redesigning the entire packaging line. By supporting multiple tray types and sealing materials, the equipment allows production teams to adapt quickly to market demands.
Omori’s Lid Sealer by Frimaq is designed with this flexibility in mind. The system supports rapid format changes while maintaining stable sealing performance and consistent packaging quality.
Packaging Technology That Keeps Pace with your Product Line
SKU complexity is unlikely to decrease. As consumer preferences continue to evolve, processors must manage more packaging formats while maintaining operational efficiency.
Tray lidding technology that supports flexibility allows manufacturers to respond to these changes without sacrificing line performance.
Omori North America provides the Lid Sealer by Frimaq, a tray lidding solution engineered to handle diverse packaging formats while maintaining seal integrity and production speed. By combining flexibility and machine design, we help processors manage growing product portfolios with confidence.
Interested in exploring how Omori can help your operation manage SKU complexity while maintaining reliable packaging performance? Fill out the form below and our team will connect with you.