Save Three Ways with Omori’s Packaging Consumables
January 2025
As experts in food packaging, Omori North America understands that every component matters. From the equipment to the film to the tray and the pad in it, you don’t have a successful operation without every element. Packaging consumables are key elements in said success, but sourcing them from multiple suppliers has hidden costs. The inverse of that is a single supplier offers savings, specifically in terms of time, labor, and space.
In recognition of these savings and grounded in our decades of food packaging expertise, we offer pre-padded trays and other consumables, so you can realize all the benefits with the ease of using us as a one-stop shop. Keep reading for all the details.
How Omori Saves You Time, Labor, and Space
Time Savings
Omori’s Just-In-Time (JIT) delivery ensures that your trays, pads, and other consumables arrive exactly when you need them. This minimizes delays and keeps your production line moving efficiently. Instead of worrying about stock levels or unexpected shortages, you can rely on Omori to deliver precisely what you need, when you need it.
Additionally, we know our clients’ needs and their business. So when there is a problem, we don’t have to spend time learning your equipment and everything you’re running with it, speeding up issue management and resolution.
Labor Savings
Coordinating with multiple suppliers can be a time-intensive process that demands significant administrative oversight, including juggling separate orders, coordinating deliveries, and ensuring compatibility between equipment and supplies. With Omori, you have one point of contact for your equipment and consumables, reducing the time spent on procurement and vendor management. This allows your team to focus on core operational tasks instead of juggling logistics.
Space Savings
Consumables can take up significant warehouse space, which could be better utilized for other operations. With JIT delivery, you no longer need to stockpile large quantities of trays or pads. Omori’s efficient delivery system ensures that you have the supplies you need without sacrificing valuable square footage.
Omori: Your Single-Source Solution
Omori offers every food packaging consumable you could need for your operation, including:
- Pre-padded food packaging trays: our automated tray padding solution that saves you time and money.
- Trays: Protect what you’re packaging and keep it in pristine condition with the right tray.
- Pads: Absorb moisture and extend product shelf life of everything from meat to produce.
- Film: Secure, leak-free closures in a range of types and sizes that protect against contaminants and deliver on-shelf appeal.
Omori North America doesn’t just provide packaging solutions—we provide peace of mind. By combining top-of-the-line equipment with high-quality consumables, we help you optimize your operations and achieve your production goals. Our consumables are designed to work seamlessly with our machinery, ensuring maximum efficiency and minimum downtime.
Ready to benefit from a single-source provider? Contact Omori North America to learn more about our consumables, and state-of-the-art packaging solutions.
Contact Us
Have questions? Our team of customer care experts are standing by to help craft an efficient solution for your business. Complete the form below and an Omori representative will be in touch.
U.S. Facility
775 Atlanta South Parkway
Suite 300
College Park, GA
30349
Local: 770-913-7883
Canada Facility
28 Simpson Rd
Bolton, ON
L7E 1G9
Local: 905-857-7880
Toll Free: 1-888-379-4742
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August 2026
Most food processors and manufacturers rely on a simple manual step for padding trays before packaging meats, proteins, fruits, vegetables, etc. While this process appears straightforward, it introduces hidden costs that often go unnoticed across the packaging operation
As production demands increase and consistency becomes more critical, many processors are discovering that manual tray preparation can quietly become a bottleneck, when a more efficient pre-padded tray solution is available.
Understanding the operational impact of this step helps processors identify opportunities to improve efficiency and packaging consistency.
Labor Demands in Manual Tray Padding
Manually inserting absorbent pads into trays requires dedicated labor. Employees must handle trays, align pads correctly, and maintain pace with upstream product flow. In high volume operations this task often requires multiple employees across different shifts making sure inventory levels are maintained.
This dependency on labor, especially for a task that does not directly add value to the product, is the biggest inefficiency and contributor to unnecessary cost.
Facilities that rely on manual tray padding may frequently experience:
- increased labor costs
- difficulty maintaining staffing levels
- slower line preparation
- inconsistent workflow
When staffing levels fluctuate, tray preparation can quickly fall behind production demands. This forces downstream packaging equipment to slow down or stop while operators catch up.
Inconsistent Pad Placement
Another challenge with manual tray padding is consistency. Pads may shift, fold, or sit slightly off-center depending on how quickly trays are assembled.
Even minor inconsistencies can impact the final package quality. Improper positioning may lead to wrinkled film, poor absorption performance, or compromised product presentation during handling and transport.
Common issues include
- uneven pad alignment
- wrinkled film during wrapping
- inconsistent product presentation
- increased package rejects
Consistency is critical in food packaging. Small inconsistencies upstream can lead to quality issues further down the line.
Production Slowdowns at the Packaging Line
Efficient Packaging lines depend on smooth upstream preparation. When trays are not ready as when product arrives, the entire operation is disrupted.
These delays often occur during peak production periods. when high-speed equipment is most sensitive to interruptions.
Operations relying on manual tray padding may encounter:
- packaging line interruptions
- reduced throughput
- increased operator intervention
- higher downtime
While individual delays may last only seconds, repeated interruptions throughout a shift can significantly impact total production output.
The Efficiency of Pre-Padded Trays
Complex packaging lines often rely heavily on operator expertise to manage different product formats. When settings change between shifts or operators interpret adjustments differently, packaging performance becomes inconsistent.
Flexible tray lidding technology reduces this dependency by standardizing the sealing process.
Automated controls and repeatable machine settings allow operators to select the appropriate configuration for each SKU while maintaining consistent performance. This approach helps eliminate the trial-and-error adjustments that often accompany frequent format changes.
Building Packaging Flexibility in the Line
Modern food processing requires packaging systems that can evolve with product portfolios. Equipment that supports only a narrow range of formats quickly becomes a limitation as product offerings expand.
Flexible tray lidding machines provide processors with the ability to introduce new SKUs without redesigning the entire packaging line. By supporting multiple tray types and sealing materials, the equipment allows production teams to adapt quickly to market demands.
Omori’s Lid Sealer by Frimaq is designed with this flexibility in mind. The system supports rapid format changes while maintaining stable sealing performance and consistent packaging quality.
Packaging Technology That Keeps Pace with your Product Line
SKU complexity is unlikely to decrease. As consumer preferences continue to evolve, processors must manage more packaging formats while maintaining operational efficiency.
Tray lidding technology that supports flexibility allows manufacturers to respond to these changes without sacrificing line performance.
Omori North America provides the Lid Sealer by Frimaq, a tray lidding solution engineered to handle diverse packaging formats while maintaining seal integrity and production speed. By combining flexibility and machine design, we help processors manage growing product portfolios with confidence.
Interested in exploring how Omori can help your operation manage SKU complexity while maintaining reliable packaging performance? Fill out the form below and our team will connect with you.