The DW-3500 End-Seal Wrapper is Perfect for:
Whole Bird
Breast Meat
Leg and Thigh Meat
Wing Meat
A Feather in Your Poultry Packaging Cap
Crafted exclusively for poultry packaging, the Omori DW-3500 provides your products with a leak-resistant end-seal wrapper complemented by a heat tunnel, ensuring a pristine, tightly wrapped appearance for an appealing product display on the shelf.
Featuring a water recirculation system, the DW-3500 End-Seal Wrapper is environmentally friendly, using as little as one gallon of water per day. It also prevents unneeded film waste with precise center seal technology, edge trim collection, and fully automatic print registration through mark monitoring.
With the DW3500, you’ll experience unparalleled versatility for chicken packaging and/or turkey packaging. With up to 104 preset product recipes, and automatic feed functionality, this meat packaging machine is an ideal solution. The DW-3500 is also backed by our steadfast commitment to safety and reliability, making it a trusted poultry packaging & meat packaging solution. All in all, the Omori DW-3500 redefines poultry packaging with efficiency and a commitment to packaging excellence that will make your chicken and turkey products stand out on store shelves.
Video: Watch the DW-3500 End-Seal Wrapper in Action
DW-3500 End-Seal Wrapper Features & Benefits
Leak Resistant End-Seals
Completely sealed edges
remove all possibility of
leakage unless punctured.
Water Recirculation System
Machine cooling system uses as little as 1 gallon of water/day resulting in huge savings.
Automatic Print Registration
Computer control assures fully automatic print registration. Precise print registration by mark monitoring function and less film waste.
Center Seal with Edge Trim Collection
Center sealed for a clean look with an edge trim collection system to keep trim waste contained.
Versatility
With up to 104 preset product recipes, changing from one tray size to another is fast and easy.
Automatic Feed
Automatic feeding system with “on-demand” is a standard feature on 3500 models. “On-demand” means no tray or wrap, reducing product waste.
Safety
Our equipment comes with ESA (Electrical Safety Authority) certification and PSSR (Pre-Startup Safety Review).
Reliability
High quality, long life, and less down time with Omori. Dedicated Service Technicians available 24/7.
DW-3500 End-Seal Wrapper Customizations and Accessories
Hot Water Tunnel
DW-3500 End-Seal Wrapper Specifications
Download the DW-3500 End Seal Wrapper specification sheet for more information, including exact product dimensions!
| Specification | DW-3500 |
|---|---|
| Speed | Up to 60 ppm |
| Film Width | Max. 700 mm |
| Tray Size | Length: 140-260 mm Width: 200-400 mm Height: 15-60 mm |
| Product Height | Up to 175 mm |
| Weight | Wrapper: 2,090 kg Tunnel: 840 kg |
| Power Consumption | Wrapper: 3 phase, AC208/230/240/480 V 11 kVA, 60 Hz Tunnel: 3 phase, AC208/230/240/480 V 35 kVA, 60 Hz |
Frequently Asked Questions
Have a question? We have answers! Everything you need to know about the DW-3500
End-Seal Wrapper.
I have a concept for my package, but I’m not sure where to start?
Contact our sales team. They will integrate our engineers into the process for a customized solution.
I have space limitations and would like to verify the equipment layout for the DW-3500 End-Seal Wrapper. Is this a service you provide?
Yes, we can provide the layout for our DW-3500 End-Seal Wrapper, as well as proposed plant layouts for your deployment needs.
I am the proud owner of an existing Omori DW-3500 End-Seal Wrapper and would like to add accessories or features. Is this possible?
Reach out to us with your request and the serial number on your DW-3500 End-Seal Wrapper. We will happily guide you to what’s possible for your exact model.
I would like a site visit by your team to discuss solutions for my process. What should I do?
Contact our sales team and request a visit. An engineering team member will gladly assist in creating a tailored solution.
Explore All Omori Solutions
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and Films
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Contact Us
Have questions? Our team of customer care experts are standing by to help craft an efficient solution for your business. Complete the form below and an Omori representative will be in touch.
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August 2026
Most food processors and manufacturers rely on a simple manual step for padding trays before packaging meats, proteins, fruits, vegetables, etc. While this process appears straightforward, it introduces hidden costs that often go unnoticed across the packaging operation
As production demands increase and consistency becomes more critical, many processors are discovering that manual tray preparation can quietly become a bottleneck, when a more efficient pre-padded tray solution is available.
Understanding the operational impact of this step helps processors identify opportunities to improve efficiency and packaging consistency.
Labor Demands in Manual Tray Padding
Manually inserting absorbent pads into trays requires dedicated labor. Employees must handle trays, align pads correctly, and maintain pace with upstream product flow. In high volume operations this task often requires multiple employees across different shifts making sure inventory levels are maintained.
This dependency on labor, especially for a task that does not directly add value to the product, is the biggest inefficiency and contributor to unnecessary cost.
Facilities that rely on manual tray padding may frequently experience:
- increased labor costs
- difficulty maintaining staffing levels
- slower line preparation
- inconsistent workflow
When staffing levels fluctuate, tray preparation can quickly fall behind production demands. This forces downstream packaging equipment to slow down or stop while operators catch up.
Inconsistent Pad Placement
Another challenge with manual tray padding is consistency. Pads may shift, fold, or sit slightly off-center depending on how quickly trays are assembled.
Even minor inconsistencies can impact the final package quality. Improper positioning may lead to wrinkled film, poor absorption performance, or compromised product presentation during handling and transport.
Common issues include
- uneven pad alignment
- wrinkled film during wrapping
- inconsistent product presentation
- increased package rejects
Consistency is critical in food packaging. Small inconsistencies upstream can lead to quality issues further down the line.
Production Slowdowns at the Packaging Line
Efficient Packaging lines depend on smooth upstream preparation. When trays are not ready as when product arrives, the entire operation is disrupted.
These delays often occur during peak production periods. when high-speed equipment is most sensitive to interruptions.
Operations relying on manual tray padding may encounter:
- packaging line interruptions
- reduced throughput
- increased operator intervention
- higher downtime
While individual delays may last only seconds, repeated interruptions throughout a shift can significantly impact total production output.
The Efficiency of Pre-Padded Trays
Complex packaging lines often rely heavily on operator expertise to manage different product formats. When settings change between shifts or operators interpret adjustments differently, packaging performance becomes inconsistent.
Flexible tray lidding technology reduces this dependency by standardizing the sealing process.
Automated controls and repeatable machine settings allow operators to select the appropriate configuration for each SKU while maintaining consistent performance. This approach helps eliminate the trial-and-error adjustments that often accompany frequent format changes.
Building Packaging Flexibility in the Line
Modern food processing requires packaging systems that can evolve with product portfolios. Equipment that supports only a narrow range of formats quickly becomes a limitation as product offerings expand.
Flexible tray lidding machines provide processors with the ability to introduce new SKUs without redesigning the entire packaging line. By supporting multiple tray types and sealing materials, the equipment allows production teams to adapt quickly to market demands.
Omori’s Lid Sealer by Frimaq is designed with this flexibility in mind. The system supports rapid format changes while maintaining stable sealing performance and consistent packaging quality.
Packaging Technology That Keeps Pace with your Product Line
SKU complexity is unlikely to decrease. As consumer preferences continue to evolve, processors must manage more packaging formats while maintaining operational efficiency.
Tray lidding technology that supports flexibility allows manufacturers to respond to these changes without sacrificing line performance.
Omori North America provides the Lid Sealer by Frimaq, a tray lidding solution engineered to handle diverse packaging formats while maintaining seal integrity and production speed. By combining flexibility and machine design, we help processors manage growing product portfolios with confidence.
Interested in exploring how Omori can help your operation manage SKU complexity while maintaining reliable packaging performance? Fill out the form below and our team will connect with you.